Hello bikers!
turns out that I changed my suspension fork and how often a recurring question, I mean the issue of how to change the fork, I decided to do a little article with some pictures of the process, maybe not the best method, but I hope you like what you can to do at home with a small desk and few tools.
One thing you have to be clear before buying a new fork is compatible with the measurements of your bike, especially with what is called the "pipe" of management, mountain bike almost everything is 1-1/8 now, but is also increasingly 1-1/5 far, it is assumed that in the future (in about four or five years) all will be 1-1/5, but we'll see. Residually are some bikes with measure 1. The fork you buy has to have the same measure, remember.
The bike in question is a Decathlon 9.1 with a Rock Shox Tora 302 Solo Air 120 mm of travel, the bike itself is fine, but I have changed the fork for a Manitou Drake Super Air 130 mm, there is simply no color in sensitivity .
The first thing you get is a photo with the tools I used, you see all you can buy at any hardware store and plain little bike shop. The only specific thing I've used is a pusher of spiders brand X-Tools, it's cheap, it cost me 13 euros, although I suppose there are ways to put the spider home is something you do not like to make that gamble and prefer to use a particular tool as goals as evil, liaste.
A little tool that I have not put in the picture, because I forgot, is the "implement" to put the track of the direction, management used a cup and a rubber washer not make a track, then you will see in more detail. The track of the direction for not knowing is the red ring you see above left. In the upper right is the pusher of spiders and the cutter, the other things are some files to remove the overflow tube, the spider itself, some carbon spacers, some fat and support for the brake caliper, as the fork new support for the brake post mount and not SI.
And of course for the operation we need a new fork, which is this:
The only thing I have not done on this occasion the entire process is to remove the door from the direction of the front fork, simply because I got the entire address in decathlon by 13 euros, so I avoided me and I have problems bearing parts apart from being to go looking for clues to direction compatible. On the other hand I wanted to keep the original fork backup in case the new huiese failed. Here you can see the track itself, as I said is very important to you to buy an identical or cast them which is recessed in the fork going to replace it with a chisel or a flathead screwdriver and slowly taps.
Well, we started, you must first remove the original fork, little mystery, first remove the brake caliper to the fork, and we remove the screws, first of power and then the other until we left the address to view
As you can see this is a good time to make a clean direction, but always be very careful to remove it without forgetting the order in which they are reassembled, if we can not roll.
Here you can see a photo of the Rock Shox fork still lower bearing and the track of the original address with the new, as you see is identical.
Once we have removed the fork is the perfect time to take the exact measurement to cut the tube, you can do by simply measuring with a meter length front fork tube, or follows, much more simple but you sure you avoid mistakes. It's as simple as picking up and putting new fork on the bike with all the washers and power included, and when at the height you want (in my case I wanted a few millimeters high) make a Sue with a file and then the cut with the cutter.
However, it is an operation you have to do with much, much, care and attention, because as cuts more than they should, fork in the garbage, so simple, and everything bad cut a tube.
is
important that you give a good filing to the top of the tube, both outside and inside so there are no burrs, also expands the cutter always a little metal, so there are probably a few tenths to lighten. Will cost you a while it's cutter, you have to go slowly around and squeeze a little, then another turn and so on until it is cut. You're gonna get to wrist and arm ..
next thing is to track the direction of our fork, and fat that give the base of the tube and the track management. In my case I used an "implement" home, which as I said is a bowl with a rubber washer, and soft but precise strokes, I've got until it is fully aligned with the base. Another trick is to buy a metal tube longer than the fork and place a protective rubber or plastic underneath and banging until it falls. I'm like I did because it is lighter
Finally it should be so completely parallel to the bridge of the bars not necessary to go with the hammer, when we see that it has reached the end, we give some final touches and ready.
We're almost done, now we only put the spider, for it as I've said tool used X-Tools, simply creating a system to hit straight on and the spider between deviant, it is important to go finding out what is entering the spider, when stuck for about 4 or 5 millimeters must be stopped . Before we begin a drop of oil into the tube to enter more easily, but very very little fat.
Well ... because now if we're done, we can only put fat, replace the bearings in place and mount the fork on the bike with power adjustments, brake calipers, cables and clamps, etc.
Remember it is very, very important to always stay two or three millimeters of space between steering tube and the top of the address should never be touched, you can see it in the fourth picture below.
Since we only see the final result!
Here is!
The good thing about this finish is that the fork really does almost 140 mm of travel and it is very difficult to make stops, if not impossible, because the bars are 150 mm in length visible, not travel, being a little longer than the Rock Shox obviously, this gives a stunning appearance and keeps almost the length of the front fork, so it does not change too much geometry.
Anyway handlebars up a little of course, and how well you I have some extra washer, so I cut the tube a little above as it had, I can now say that it is a luxury as lifting the front wheel so easily compared to the previous fork, there is no curb or obstacle that I resist. On the other hand gives me more control on downhills, so yes, I penalized a bit more climbing. The bike is getting a little more "enduro", but amazingly has dropped from 13.5 kilos to 12. The explanation is simple, $$$$$$$$, hehe.
Anyway handlebars up a little of course, and how well you I have some extra washer, so I cut the tube a little above as it had, I can now say that it is a luxury as lifting the front wheel so easily compared to the previous fork, there is no curb or obstacle that I resist. On the other hand gives me more control on downhills, so yes, I penalized a bit more climbing. The bike is getting a little more "enduro", but amazingly has dropped from 13.5 kilos to 12. The explanation is simple, $$$$$$$$, hehe.
The next change will be a Nuke Proof Generator hub in front and behind Da Bomb, which descend even more weight, but that for another day ...
Greetings and see you on the road!